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CORPORATION
SPECIFICATIONS
CUSTOMER SAMPLE CODE

(This Code will be changed while mass production)
MASS PRODUCTION CODE
PG640480FRT-ANN-I
Customer Approved
Date: Sales Sign QC Confirmed Checked By Designer
Approval For Specifications Only. * This specification is subject to change without notice. Please contact Powertip or it's representative before designing your product based on this specification.
Approval For Specifications and Sample.
Powertip Corporation
Headquarters: No.8, 6th Road, Taichung Industrial Park, Taichung, Taiwan 407 8
LCD Division:
TEL: 886-4-2355-6888 FAX: 886-4-2355-6898 E-mail: sales@display.powertip.com.tw Http://www.powertip.com.tw
LCM Division:
TEL: 886-4-2355-8168 FAX: 886-4-2355-8166 E-mail: sales@mail.powertip.com.tw Http://www.powertip.com.tw
NO.PT-A-005-3
RECORDS OF REVISION
Date
2003/04/21
Rev.
0
Description
Mass Production
Note
Page
Total18 Page
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Contents 1. SPECIFICATIONS
1.1 Features 1.2 Mechanical Specifications 1.3 Absolute Maximum Ratings 1.4 DC Electrical Characteristics 1.5 Optical Characteristics 1.6 Backlight Characteristics
2. MODULE STRUCTURE
2.1 Counter Drawing 2.2 Interface Pin Description 2.3 Timing Characteristics
3. QUALITY ASSURANCE SYSTEM
3.1 Quality Assurance Flow Chart 3.2 Inspection Specification
4. RELIABILITY TEST
4.1 Reliability Test Condition
5. PRECAUTION RELATING PRODUCT HANDLING
5.1 Safety 5.2 Handling 5.3 Storage 5.4 Terms of Warranty
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1. SPECIFICATIONS 1.1 Features
Item Display Type LCD Type Driver Condition Viewing Direction Backlight Weight Interface Other(controller/driver IC) Standard Value 640*480 Dots FSTN, Negative, Transmissive LCD Module1/240 Duty1/13Bias 6 O'clock CCFL B/L 260g Dual 4 bits parallel data input
1.2 Mechanical Specifications
Item Outline Dimension Viewing Area Active Area Dot Size Dot Pitch Standard Value 197.0 (L) * 145.0 (w) * 11.0 (H)(Max) 153.0 (L) * 115.74 (w) 151.66 (L) * 113.74 (w) 0.217 (L) * 0.217 (w) 0.237 (L) * 0.237 (w) Unit mm mm mm mm mm
NoteFor detailed information please refer to LCM drawing
1.3
Absolute Maximum Ratings
Item Power Supply Voltage LCD Driver Supply Voltage Input Voltage Operating Temperature Storage Temperature. Storage Humidity Symbol VDD VDD-VEE VIN TOP TST HD Condition Excluded B/L Excluded B/L Ta40 Min. 0 0 -0.3 -20 -30 20 Max. 6.0 45 VDD+0.3 70 80 60 Unit V V V C C %RH
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1.4 DC Electrical Characteristics
VDD = 5.0 V 10%VSS = 0VTa = 25 Item Logic Supply voltage "H" input voltage "L" input voltage "H" output voltage "L" output voltage Supply current Symbol VDD VIH VIL VOH VOL IDD Condition IOH=-0.4mA IOL=+0.4mA VDD=5V VDD - VO (0C) LCM Driver Voltage VOP VDD - VO (25C) VDD - VO (50C) Min. 3.0 0.8 VDD 0 VDD-0.3 0 Typ. 5.0 3 23.5 22.3 20.5 Max. 5.5 VDD 0.2 VDD 0.3 0.4 V Unit V V V V V mA
1.5 Optical Characteristics
LCD Panel1/240 Duty1/13 BiasVLCD = 22.3VTa = 25 Item View Angle Contrast Ratio Response Time(rise) Response Time(fall) Luminance (LCM) Symbol C tr tf L Conditions C>2.0,= 0 = 5, = 0 = 5, = 0 = 5, = 0 Min. -22 100 Typ. 4 150 ms 200 ms 120 Max. 37 Reference Notes 1 & 2 Note 3 Note 4 Note 4 Cd/m2
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Note 1: Definition of angles and
Light (when reflected) z (=0) Sensor
Note 2: Definition of viewing angles 1 and 2
Cmax.
Y'(=180)
Contrast X' LCD panel X(=90) C 2.0
Z'
Light (when transmitted )
Y(=0) (=90)
1
2
viewing angle ( fixed) Note : Optimum viewing angle with the naked eye and viewing angle at Cmax. Above are not always the same
Note 3: Definition of contrast C
Brightness (reflection) of unselected dot (B2)
Note 4: Definition of response time
C =
Brightness (reflection) of selected dot (B1)
VLCD
Brighness (reflection) of selected dot
0
(%)
Brightness B2
Brightness (reflection)
-VLCD Non-selected state Selected state Non-selected state
(reflection) of unselected dot
Contrast
90% 10%
B1
Time
tr tf
0
operating voltage (v)
Note:Measured with a transmissive LCD panel which is displayed 1 cm
2
VLCD : Operating voltagefFRM : Frame frequency tr : Response time (rise) tf : Response time (fall)
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1.6
Backlight Characteristics
LCD Module with CCFL Backlight Electrical Characteristics Item Lamp current Lamp voltage Lamp Frequency Lamp Power Lamp Life Time Operating Temperature Storage temperature Optical Characteristics Item Average Brightness (With LCD) Brightness Uniformity Color Note1Inverter use TDK CXA-L10A Symbol IV Condition Note1 Note1 Min. 70% White ( Power Supply 5.0V ) at Ta=25 Typ. 233 85% Max. 100% Unit cd/m2 Symbol IL VL FL PL Hr TOP TST 20~90%RH 5~90%RH Conditions Ta=25 Ta=25 Ta=25 Ta=25 Spec 5 1.0 295 55 1.5 > 15,000 Hour 0 -30 60 70 Unit mArms Vrms KHz Wrms
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2. MODULE STRUCTURE
2.1 Counter Drawing
* See Appendix
2.2 Interface Pin Description
LCM Connector : MOLEX 53261-1590 Pin No. 1 2 3 4 5 6 7 8~11 12~15 Symbol FLM LP CL2 /DISP VDD VSS VEE UD0~UD3 LD0~LD3 H/L H/L Level H H->L H->L H/L Function The FLM signal indicating the beginning of each display cycle Display data latch pulse Display data shift clock `H' : Display ON ; 'L' : Display OFF Power supply for logic curcuit Ground Contrast adjustment voltage , VEE-VSS=22.5 V at 25C Upper Screen Display data Lower Screen Display data
Mating connector : MOLEX 51021-1500(HOUSING)*1 + MOLEX 50058-8000(TERMINAL)*15 CCFL Connector : MITSUMI : M63-M83-04 Interface CCFL Back Light Pin 1 2~3 4 Signal VCCFL NC VCCFL Function Power supply for CCFL back light No connection Power supply for CCFL back light
Mating connector : MITSUMI : M61M73-04/M60-04-30-114P(STRAIGHT)/ M60-04-30-134P(ANGLE)
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2.3 Timing Characteristics
ITEM
Clock Cycle CL2 Pulse Width DATA Set-up Time DATA Hold Time CL2 Rise/Fall Time LP Rise Time LP Fall Time LP Pulse Width CL2-to-LP Delay Time LP-to- CL2 Delay Time EIO-in Fall Time EIO-in Pulse Width CL2-to-EIP Delay Time EIO-out Delay Time
Symbol tc TcwHtcwL tDSU tDHD tr,tf tLRP tLFP tLW tSL tLS tEIFP tEIW tSE tEOD
TEST CONDITIONS (*6)
Min 125 50 50 50 50 50 45 40 40 40 40 20 -
Max (*5) 80
Units ns ns ns ns ns ns ns ns ns ns ns ns ns ns
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POWER SUPPLY
BLOCK DIAGRAM
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DISPLAY PATTERN
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3. QUALITY ASSURANCE SYSTEM
3.1 Quality Assurance Flow Chart
Customer Info Marketing & Design Request NG Sales R&D Q.A Manufactu Product Inventory Purchase ring control control
Item
Survey Inquiry Project Validation Quote Contract Design check OK Project evaluation
Sample Approval NG
Sample test NG Verification OK Sample approval Pilot OK run & Reliability test
Pilot Run & Mass Product
NG
Verification OK Specification preparation Mass production OK Inspection NG
Ship Out
Shipment Ship out
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Item
Customer Info
Sales Claim
R&D
Q.A
Manufact Product Inventory Purchase uring control control
Failure analysis Sales Service Analysis report Corrective action Tracking
1. ISO 9001 Maintenance Activities Q.A 3. Equipment calibration Activity 5. Standardization Management
2. Process improvement proposal 4. Education And Training Activities
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3.2 Inspection Specification
Inspection StandardMIL-STD-105E Table Normal Inspection Single Sampling Level EquipmentGaugeMIL-STDPowertip TesterSample IQC Defect LevelMajor Defect AQL 0.4; Minor Defect AQL 1.5 FQC Defect Level100% Inspection OUT Going Defect LevelSampling Specification NO 1 2 Specification The part number is inconsistent with work order of Part Number production The quantity is inconsistent with work order of Quantity production The display lacks of some patterns. Electronic Missing line. characteristics of The size of missing dot, A is1/2 Dot size LCM A=( L + W ) /2 There is no function. Output data is error Material is different with work order of production LCD is assembled in inverse direction Bezel is assembled in inverse direction Shadow is within LCD viewing area + 0.5 mm Appearance of The diameter of dirty particle, A is0.4 mm LCD Dirty particle length is 3.0mm, and 0.01mm A=( L + W ) / 2 width 0.05mm Display is without protective film Dirty particle Conductive rubber is over bezel 1mm (Including Polarizer exceeds over viewing area of LCD scratchbubble ) Area of bubble in polarizer, A1.0mm, the number of bubble is 1 piece. 0.4mmArea of bubble in polarizer, A1.0mm, the number of bubble is 4 pieces. Burned area or wrong part number is on PCB The symbol, character, and mark of PCB are unidentifiable. The stripped solder mask , A is1.0mm 0.3mmstripped solder mask or visible circuit, A Appearance of 1.0mm, and the number is 4 pieces PCB There is particle between the circuits in solder mask A=( L + W ) /2 The circuit is peeled off or cracked There is any circuits risen or exposed. 0.2mmArea of solder ball, A is 0.4mm The number of solder ball is 3 pieces The magnitude of solder ball, A is 0.4mm. Item Judge Level N.G. Major N.G. Major N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. Major Major Major Major Major Major Major Major Major Minor
3
N.G. Minor N.G. Minor N.G. Minor N.G. Minor N.G. Minor N.G. Minor N.G. Major N.G Minor
4
N.G. Minor N.G. Minor N.G N.G N.G N.G N.G Minor Minor Minor Minor Minor
5
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NO
Item Appearance of molding A=( L + W ) /2
Specification The shape of modeling is deformed by touching. Insufficient epoxy: Circuit or pad of IC is visible Excessive epoxy: Diameter of modeling is 20mm or height is 2.5mm The diameter of pinhole in modeling, A is 0.2mm. The folding angle of frame must be 45+10 The area of stripped electroplate in top-view of frame, A is 1.0mm. Rust or crack is (Top view only) The scratched width of frame is 0.06mm. (Top view only) The color of backlight is nonconforming Backlight can't work normally. The LED lamp can't work normally The unsoldering area of pin for backlight, A is 1/2 solder joint area. The height of solder pin for backlight is 2.0mm The mark or polarity of component is unidentifiable. The height between bottom of component and surface of the PCB is floating 0.7mm D1/4W W D
Judge Level N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. N.G. Major Minor Minor Minor Minor Minor Minor Minor Major Major Major Minor Minor Minor Minor
6
7
Appearance of frame A=( L + W ) /2
8
Electrical characteristic of backlight A=( L + W ) /2
N.G.
Minor
10
Assembly parts A=( L + W ) /2
D' Pad End solder joint width, D' is 50% width of component termination or width of pad Side overhang, D is 25% width of component termination. Component is cracked, deformed, and burned, etc. The polarity of component is placed in inverse direction. Maximum fillet height of solder extends onto the component body or minimum fillet height is 0.5mm.
N.G. N.G. N.G. N.G. N.G.
Minor Minor Minor Minor Minor
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4. RELIABILITY TEST
4.1 Reliability Test Condition
NO 1 Item High Temperature Storage Low Temperature Storage Test Condition Storage at 80 2 96~100 hrs Surrounding temperature, then storage at normal condition 4hrs Storage at -30 2 96~100 hrs Surrounding temperature, then storage at normal condition 4hrs 1.Storage 96~100 hrs 60 2, 90~95%RH surrounding temperature, then storage at normal condition 4hrs. (Excluding the polarizer). or 2.Storage 96~100 hrs 40 2, 90~95%RH surrounding temperature, then storage at normal condition 4 hrs. -20 25 70 25 4 Temperature Cycling (30mins) (5mins) (30mins) (5mins) 10 Cycle
2
3
High Temperature /Humidity Storage
5
Vibration
10~55Hz ( 1 minute ) 1.5mm X,Y and Z direction (each 2hrs) Air Discharge: Contact Discharge: Apply 6 KV with 5 times Apply 250V with 5 times discharge for each polarity +/- discharge for each polarity +/Testing location: Around the face of LCD Packing Weight (Kg) 0 ~ 45.4 Testing location: 1.Apply to bezel. 2.Apply to Vdd, Vss. Drop Height (cm) 122 76 61 46
6
ESD Test
7
Drop Test
45.4 ~ 90.8 90.8 ~ 454 Over 454
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5. PRECAUTION RELATING PRODUCT HANDLING
5.1 SAFETY
5.1.1 5.1.2 If the LCD panel breaks , be careful not to get the liquid crystal to touch your skin. If the liquid crystal touches your skin or clothes , please wash it off immediately by using soap and water. Avoid any strong mechanical shock which can break the glass. Avoid static electricity which can damage the CMOS LSI--When working with the module , be sure to ground your body and any electrical equipment you may be using. Do not remove the panel or frame from the module. The polarizing plate of the display is very fragile. So , please handle it very carefully ,do not touch , push or rub the exposed polarizing with anything harder than an HB pencil lead (glass , tweezers , etc.) Do not wipe the polarizing plate with a dry cloth , as it may easily scratch the surface of plate. Do not touch the display area with bare hands , this will stain the display area. Do not use ketonics solvent & aromatic solvent. Use with a soft cloth soaked with a cleaning naphtha solvent. Store the panel or module in a dark place where the temperature is 25 5 and the humidity is below 65% RH. Do not place the module near organics solvents or corrosive gases. Do not crush , shake , or jolt the module. Applicable warrant period The period is within thirteen months since the date of shipping out under normal using and storage conditions. Unaccepted responsibility This product has been manufactured to your company's specification as a part for use in your company's general electronic products. It is guaranteed to perform according to delivery specifications. For any other use apart from general electronicequipment , we cannot take responsibility if the product is used in nuclear power control equipment , aerospace equipment , fire and security systems or any other applications in which there is a direct risk to human life and where extremely high levels of reliability are required.
5.2 HANDLING
5.2.1 5.2.2
5.2.3 5.2.4
5.2.5 5.2.6 5.2.7
5.3 STORAGE
5.3.1 5.3.2 5.3.3 5.4.1
5.4 TERMS OF WARRANTY
5.4.2
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x
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